Case Files / 2024–2026

Proof in
Performance.

Six operations. Six transformations. From a 4x facility scale-up to a worst-ranked warehouse turned second-best in six months — here’s what happens when systems replace chaos.

06 Operations
Transformed
06 Industries
Served
65% Maximum Labor
Cost Reduction
#20→#2 Company-Wide
Ranking Jump
FILE 01 Distribution / Wine & Liquor 6 Month Engagement

How we transformed a wine & liquor distribution warehouse — and moved it from #20 to #2 in the company.

#20#2
Company-Wide Ranking
From bottom of 22 facilities to second-best in six months.

A regional wine & liquor distributor operating a 60,000 sq ft facility with 110,000 case storage capacity, 50 warehouse employees, a 20-person delivery team, and mixed ambient + cold storage environments.

Despite strong market demand, the operation was underperforming on every metric that mattered.

  • Severe inefficiencies in picking and movement
  • Damaged shipments and delivery losses
  • No system to recoup broken bottles
  • Poor asset accountability across warehouse and delivery
  • Misuse of storage space limiting true capacity
  • Failure to follow FIFO & FEFO standards
  • Unstructured inbound scheduling causing congestion
  • Weak swing shift supervision and accountability
  • Poor communication and lack of documentation
DIAGNOSIS — Lost revenue, high shrink, low performance, and zero scalability.

A full operational transformation across people, process, and space:

PHASE 01

Layout & Space Optimization

  • Reorganized storage to maximize 110K case capacity
  • Created clear zones for ambient vs cold storage
  • Eliminated wasted and misused space
PHASE 02

Inventory & Accountability

  • Implemented FIFO & FEFO enforcement processes
  • Established inventory control procedures
  • Launched weekly rotating cycle counts (10% of top 10 SKUs)
  • Introduced accountability tracking for warehouse + drivers
PHASE 03

Delivery & Route Optimization

  • Redesigned delivery routes for efficiency
  • Reduced damage risk through improved handling and staging
  • Implemented tracking for breakage and recovery
PHASE 04

Scheduling & Inbound Control

  • Structured inbound delivery scheduling
  • Reduced dock congestion and bottlenecks
  • Improved coordination between receiving, storage, and picking
PHASE 05

KPI & Performance Management

  • Established measurable KPIs for order accuracy, damage rates, productivity
  • Created accountability systems across all shifts
PHASE 06

Leadership, Comms & SOPs

  • Strengthened swing shift supervision
  • Standardized communication and documentation
  • SOPs for receiving, putaway, picking, loading, delivery prep

Results — Rapid Transformation

  • Improved from #20 → #2 ranked warehouse company-wide
  • Significant reduction in damaged shipments and losses
  • Increased inventory accuracy and product accountability
  • Maximized usable storage capacity
  • Improved adherence to FIFO & FEFO standards
  • Streamlined delivery operations and route efficiency
  • Eliminated inbound congestion issues
  • Established consistent inventory tracking system
  • Strengthened leadership and operational discipline
FILE 02 Construction / Installation 6 Month Engagement

Turning around a failing construction operation — from projected loss to 43% ahead of plan in six months.

−65%
Labor Cost Reduction
Union labor cost cut from $320 → $100 per worker. Revenue lifted to 43% ahead of FY26 projections.

A multi-branch construction and installation services operation in Las Vegas, NV.

Challenge level: critical. Financial loss projected for FY26, leadership gap, operational breakdown.

  • Leadership vacuum after the General Manager stepped down
  • Underperforming project management
  • Excessive labor costs — 3x industry norm ($320/worker)
  • Untrained installation team
  • Poor sales performance and deal closing rate
  • Inefficient scheduling and communication
  • Ranked 16 out of 17 branches
  • Projected financial loss for FY26
DIAGNOSIS — Leadership breakdown, financial inefficiency, operational chaos.

A structured turnaround across leadership, cost, team, and revenue systems:

PHASE 01

Leadership Reset

  • Led hiring process for a new General Manager
  • Developed team leadership through training at a high-performing branch
  • Standardized communication processes
PHASE 02

Cost & Vendor Optimization

  • Sourced new union labor provider
  • Reduced labor cost from $320 → $100 per worker — a structural reset
PHASE 03

Team Restructuring

  • Restructured the installation team into two teams
  • Introduced a 4-day / 10-hour workweek to fix scheduling issues
  • Improved coverage and reduced reactive scheduling
PHASE 04

Sales Enablement

  • Implemented a 3-step closing system
  • Lifted deal closing rate and revenue trajectory

Results — 6 Month Turnaround

  • Revenue improved to 43% ahead of projections · Labor costs reduced by over 65% · Branch ranking 16/17 → 9/17
  • Operational efficiency significantly increased
  • Improved deal closing rate
  • Structured, profitable, competitive operation
  • Stable leadership and team accountability
FILE 03 Travel Retail / Distribution 90 Day Engagement

Scaling operations for a 200K sq ft warehouse — a 4x facility expansion delivered in 90 days.

50K200K
Square-Foot Transition
A complete 4x scale-up across layout, delivery, and three-shift operations — without disrupting service.

A leading travel retail company undergoing rapid growth, requiring a transition from a 50,000 sq ft warehouse to a 200,000 sq ft facility with expanded distribution and delivery capabilities.

The mandate: scale operations 4x without disrupting service or losing control.

  • No structured plan for the warehouse transition
  • No delivery team or scheduling system
  • Disconnected workforce across shifts
  • No defined layout for the new facility
  • No cold storage or delivery infrastructure
  • No secure system for high-value items
  • No KPI tracking or performance visibility
  • No vehicle accountability system
  • Poor restock and order scheduling
  • Undefined shipping and delivery workflows
DIAGNOSIS — Operational breakdown, lost inventory, missed deliveries, failed scale-up trajectory.

A full operational buildout and transition strategy:

PHASE 01

Layout Redesign

  • Designed optimized layout for the 200K sq ft facility
  • Established flow for receiving, storage, picking, shipping
  • Maximized space utilization and efficiency
PHASE 02

Delivery System Buildout

  • Created full delivery schedule and routing structure
  • Built and trained a dedicated delivery team
  • Designed shipping and delivery zones for efficiency
PHASE 03

Workforce Alignment — 3 Shifts

  • Aligned warehouse operations across three shifts
  • Defined roles, responsibilities, communication flow
  • Improved coordination and productivity
PHASE 04

Cold Storage & Delivery

  • Implemented cold storage zones
  • Designed cold chain handling and delivery processes
PHASE 05

High-Value Inventory Security

  • Created secured high-value storage area
  • Implemented tracking and accountability protocols
PHASE 06

KPI, Asset Control & SOPs

  • KPI tracking for productivity, delivery performance, order accuracy
  • Vehicle key tracking and driver accountability system
  • Standardized SOPs for receiving, putaway, picking, shipping, delivery

Results — 90 Day Transition

  • Successful transition to a 200,000 sq ft operation with zero service disruption
  • Fully operational delivery team and scheduling system
  • Seamless coordination across three shifts
  • Improved inventory control and product flow
  • Secure management of high-value items
  • Cold storage and delivery processes fully implemented
  • KPI-driven performance visibility established
  • Strong operational structure supporting scalable growth
FILE 04 Entertainment Production / Rental 30 Day Engagement

Transforming an entertainment rental warehouse — the first complete inventory in over two decades.

199930
DAYS
First Full Inventory Since 1999
25 years of inventory drift reset in a single 30-day engagement.

A large-scale entertainment production company with 100 warehouse employees, a 50-person CNC shop, and in-house delivery + event setup operations.

Rapid growth had exposed deep operational breakdowns that no one had time to fix.

  • No full inventory completed since 1999
  • Unreliable, constantly misplaced inventory
  • Revenue loss from missed or incomplete event setups
  • Poor scheduling and last-minute chaos
  • Inefficient layout increasing labor time
  • Significant unused and misused storage space
  • Lack of supervisor accountability and structure
DIAGNOSIS — An operation bleeding money and unable to scale.

Full operational rebuild executed in 30 days:

PHASE 01

Layout Redesign

  • Built functional zones and flow paths
  • Reduced congestion and wasted movement
PHASE 02

Inventory System Overhaul

  • Conducted full warehouse inventory reset — first since 1999
  • Implemented location-based tracking
  • Established cycle counting procedures
PHASE 03

Scheduling & Workflow

  • Aligned warehouse, CNC, and delivery timelines
  • Eliminated reactive scheduling
PHASE 04

KPI & Performance Systems

  • Introduced productivity + accuracy tracking
  • Created supervisor accountability
PHASE 05

SOP Implementation

  • Standardized picking, staging, event prep, and returns
PHASE 06

Leadership Reset

  • Defined roles and expectations
  • Implemented structured communication

Results — 30 Day Reset

  • Completed first full inventory in over 20 years · Inventory accuracy restored and stabilized
  • Eliminated lost and missing equipment
  • Improved on-time event execution
  • Increased usable warehouse space
  • Reduced wasted labor and inefficiencies
  • Established a scalable, system-driven operation
FILE 05 Healthcare / Tissue Donation 90 Day Engagement

Setting up three human tissue donation centers — multi-site, regulated, fully operational in 90 days.

03SITES / 90 DAYS
Concept → Operational
Three regulated cold-storage donation facilities launched across Nevada, Oklahoma, and New Hampshire.

A human tissue donation organization launching operations simultaneously across three locations — Las Vegas (NV), Oklahoma, and New Hampshire.

Each site required a fully designed warehouse with cold storage, donation processing, shipping & receiving, and complete staffing systems. Starting point: nothing.

  • No warehouse layout or facility design
  • No cold storage systems or compliance processes
  • No staff or hiring structure
  • No donation intake, tracking, or inventory systems
  • No shipping/receiving processes
  • No local logistics or vendor partnerships
  • No inspection or recertification protocols
DIAGNOSIS — Without structure: delays, compliance failures, inability to launch.

A full operational design and implementation across all three sites:

PHASE 01

Talent Acquisition & Team Buildout

  • Developed hiring strategy and role structure
  • Conducted interviews, assisted with staff selection
  • Built foundation for operational leadership
PHASE 02

Facility & Workflow Design

  • Cold storage zones, donation processing areas, tech/office workspaces
  • Optimized flow for compliance, safety, efficiency
PHASE 03

Cold Storage Implementation

  • Cold storage setup and organization
  • Inspection and recertification processes
  • Operational readiness and compliance standards
PHASE 04

Donation Intake & Inventory

  • Structured donation receipt process
  • Inventory tracking and accountability
  • Inventory frequency and cycle processes
PHASE 05

Shipping, Receiving & Vendor

  • Dedicated receiving areas and shipping/staging zones
  • Standardized shipping workflows
  • Local service provider partnerships established
PHASE 06

SOP & Process Development

  • SOPs for donation processing, inventory, storage, shipping
  • Consistency and compliance across all three sites

Results — 90 Day Buildout

  • Three fully operational sites with cold storage, staffing, and compliance — launched simultaneously
  • Staff hired and structured for operational success
  • Complete donation intake and inventory system
  • Efficient and compliant processing workflow
  • Functional shipping and receiving operations
  • Cold storage inspection and recertification in place
FILE 06 Coaching / Business Buildout 30 Day Engagement

Building Lafavor Fitness from idea to operating business — proof the methodology travels beyond warehouses.

0Launch
Concept to Operational
From an idea on paper to a registered, branded, revenue-ready business — in 30 days.

Lafavor Fitness — a weight loss coaching business based in Mississippi serving adults 35+.

The owner is an active-duty Air Force member with no prior business experience. At engagement, the business did not exist.

  • No legal structure
  • No branding or positioning
  • No pricing or service architecture
  • No operational systems
  • No client acquisition strategy
  • No digital presence
DIAGNOSIS — An idea, with no path to execution.

Registered the business as an LLC, defined niche positioning for 35+ weight loss clients, and built the entire operating system from the ground up:

PHASE 01

Program & System Design

Built training programs focused on joint health, time efficiency, and sustainable fat loss. Developed a flexible nutrition system designed for real-life adherence.

PHASE 02

Client Acquisition System

Built and optimized Instagram presence, created a content strategy targeting adults 35+, and implemented a DM-based lead generation and closing system.

PHASE 03

Operations & Delivery

Created onboarding systems, weekly check-ins, progress tracking dashboards, and KPI tracking for conversion, retention, and revenue.

PHASE 04

Legal & Brand Foundation

Registered LLC, defined niche positioning for the 35+ weight loss market, and developed brand messaging and pricing structure for premium positioning.

Results — 30 Day Launch

  • Fully operational business with legal LLC, premium positioning, systems, and active client acquisition pipeline
  • Premium positioning for the 35+ weight loss niche
  • Training, nutrition, and operations systems implemented
  • Digital presence launched
  • Scalable structure from a standing start
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